Engineering & Manufacturing

Engineer out risk, keep output up. Production environments carry risks from machinery, maintenance and substances. We help you control exposure, improve systems and meet legal duties without slowing production.

How We Help

Production is unforgiving. We fit health and safety and quality into your flow, from shift handovers to changeovers, so the line keeps running while risks are controlled. You get practical controls, competent people and evidence that stands up to customer and auditor review.

Typical risk areas we help you manage:

  • DSEAR (Dangerous Substances and Explosive Atmospheres Regulations): assessments and hazardous area classification for gases, vapours and dust.
  • Noise and hand arm vibration (HAVS): exposure reviews with proportionate engineering and procedural controls.
  • Quality Assurance Management: support aligned to ISO 9001, the quality management standard, including gap analysis and implementation help.
  • Health and safety: policies, safe systems of work and inspections tailored to processes and plant.
  • Environmental management: waste, storage and spill controls that fit production realities.
  • Asbestos management: inspections and practical plans for older estates.
  • Targeted training: for managers, supervisors and operators, delivered on site, virtual or eLearning.
Two workers wearing protective masks and safety helmets conducting a site inspection in an industrial facility.
Person touching a digital screen displaying the text “ISO 14001” with check-mark icons.
Factory manager wearing PPE and holding a tablet while walking through an engineering workshop.
Worker operating a bottling line at a distillery with glass bottles on a conveyor.

Who We Work With

You won’t get generic advice from us. We work with engineering and manufacturing firms, understand production and maintenance risks, and bring clarity where it counts. If your operation isn’t listed below, we can still help.

  • Precision engineering and machine shops
  • Heavy fabrication and metalworking
  • Assembly and production plants
  • Automotive and component manufacturing
  • Food and beverage manufacturing
  • R&D, testing and prototyping facilities
Engineer using computer-aided design software on a dual-monitor setup in an industrial setting.
Worker monitoring a beverage production line with bottles moving along a conveyor.
Close-up of CNC machine cutting metal with bright sparks.
Engineer in a hard hat inspecting a robotic arm while using a tablet.

FAQs

Common Questions, Clear Answers

Short answers to the questions we hear most about Engineering & Manufacturing. For tailored advice, speak to our team.

Machinery, pressurised systems, chemicals, noise, hand-arm vibration and combustible or harmful dusts. A targeted risk profile keeps controls proportionate.

By identifying areas where flammable gases, vapours or dusts could create explosive atmospheres, then controlling ignition sources and processes accordingly.

Yes, where exposure is likely. Assess, control and implement health surveillance where needed to protect workers and meet legal duties.

Quality Assurance systems align processes with recognised standards, improving consistency, efficiency and evidencing compliance for audits and customers.

Speak to an expert

Consultancy Services

Expertise for Engineering & Manufacturing Challenges

From audits to project management, our consultancy services transform compliance challenges into practical, positive outcomes.

Asbestos Management

Identify, assess and control asbestos risks with expert surveys and plans.

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Building Surveying & PM

Plan and manage property projects with structured safety oversight.

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Business Continuity Planning (BCP)

Build a Business Continuity Plan to prepare for disruption and recovery.

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CDM Advisor

Navigate CDM regulations with expert consultancy and ongoing support.

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DSEAR Compliance

Control fire and explosion risks under the Dangerous Substances law.

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Person reviewing charts and green performance data at a desk surrounded by plants.

Environmental Management

Meet legal duties and improve sustainability with expert guidance.

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Firefighter in protective gear spraying water on flames.

Fire Risk Management

Assess and reduce fire risks with tailored strategies and audits.

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Health & Safety Risk Management

Meet legal duties with expert support across your workplace operations.

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HR Solutions

Stay compliant with expert HR advice, policies and documentation.

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Noise & HAVs

Protect workers from noise and vibration risks with expert assessments and controls.

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Principal Designer

Ensure health and safety is embedded at the design stage of your project.

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Latest case studies

Results You Can Rely On

Our case studies show how we’ve helped organisations across industries meet legal duties, overcome compliance challenges and create safer ways of working.

  • Steetley Corner Group

    A diverse engineering group. We provide long-standing insurance, risk management and HR consultancy support to help them manage complex, evolving...

    Read case study
  • The Scalpel building in London’s Square Mile, seen from upper level

    The Scalpel

    A landmark City of London skyscraper. We supported CDM compliance across 39 floors in a dense city centre environment, managing...

    Read case study
  • Tower Bridge

    One of London’s most famous landmarks. We managed CDM advice and risk coordination during critical overnight maintenance closures to keep...

    Read case study
Explore All Case Studies

Training Spotlight

Courses You May Be Interested in

We are a trusted provider of accredited and bespoke Health & Safety training. Our flexible training options include in-person and online eLearning courses for the Engineering & Manufacturing industry.

Explore All Training Courses

Nothing has ever been too much trouble for Matt Todd and the team at PIB Risk Management. Their professionalism, flexibility, and dedication to helping our workforce succeed have been second to none.


Training Manager
Getjar (Masterson Holdings Group)

PIB have gone above and beyond. Their tailored support, from risk assessments to training, fits seamlessly into our operations. We are not just compliant but genuinely safer, with a strong culture of wellbeing.


Regional H&S Coordinator
Perrys Motor Sales

PIB have supported our training across the Southwest, adapting to our needs with practical advice and national reach. Matt has helped us navigate CITB schemes and funding while giving us full control of our plans.

Paul Newman
Contracts Manager
CJL Construction

PIB made our NVQ enrolments simple and well organised. Communication has been excellent, and our assessors have been great throughout. A big thank you to Matt for making the process smooth and stress free.

Beth Swainston​​​​
​Training Manager
​Esh Group

Working with PIB has been invaluable. Their NVQ and on-site training support has helped upskill our teams, improve competency, and build confidence. The trainers are knowledgeable, flexible, and aligned to real site needs.


Duffy Construction Ltd

PIB’s CDM eLearning has helped our leadership team deliver consistent health and safety education across staff and partners. I’d highly recommend them to support your business.


Head of Estate & Facilities
NHS Foundation Trust

Why choose us

Your Risk Journey Starts Here

Clients choose us for our sector expertise, hands-on support and clear, practical advice that helps them stay compliant and protect their people.

  • Clarity From Day One

    Receive expert advice early, so you can make confident, informed decisions.

  • Designed To Scale

    Our flexible support fits your organisation, whether you’re starting small or managing national operations.

  • Built For Your Journey

    We support you from initial assessments through to ongoing compliance and improvement.

  • Industry Specific Expertise

    Our consultants live and breathe your industry and provide practical, tailored solutions.

  • Backed By PIB Group

    Gain access to wider insurance, benefits and risk expertise through our group network.

  • Solutions That Guide You

    xCenta and CyberPrepare guide you through managing compliance and digital risk as your organisation grows.

The PIB Group Journey

Latest News & Insights

News You Can Act On

From regulation changes to risk reduction strategies, we share updates that help you protect people and projects.

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Your project could be our next success story

We’ve helped deliver safer, more compliant outcomes across iconic landmarks, public infrastructure, and complex construction schemes.

If you’re planning your next project, we’d love to help you get it right from the start. See our case studies to learn more.

  • The Scalpel building in London’s Square Mile, seen from upper level
  • Redevelopment of Marble Arch House under scaffolding, London
    • The Scalpel building in London’s Square Mile, seen from upper level
    • Redevelopment of Marble Arch House under scaffolding, London
      • Redevelopment of Marble Arch House under scaffolding, London
      • Exterior of the Old Bailey court building under a clear blue sky
      • New residential block at Wornington Green regeneration project in North Kensington
      • Canada Water regeneration development with high-rise residential towers
        • Redevelopment of Marble Arch House under scaffolding, London
        • Exterior of the Old Bailey court building under a clear blue sky
        • New residential block at Wornington Green regeneration project in North Kensington
        • Canada Water regeneration development with high-rise residential towers